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Selected projects // 2013 — present
A decade-plus of mechanical engineering, product design, and reverse engineering for hardware-startup, industrial, medical, and IR-imaging clients.
A single-use surgical cutting instrument with an integrated LED at the blade tip for improved intraoperative visibility. The whole device — handle, battery, and LED — is engineered to be cost-effective enough to dispose of after a single procedure while preserving the precision a surgeon expects.
Three coin-cell batteries, bayonet-mount blade interface, plastic body. Engineering covered concept, materials, prototyping, and production tooling.
A premium-tier reusable surgical scalpel: a rechargeable, powder-coated handle paired with disposable sterile blade cartridges. The handle holds the LED, battery, and electronics — your own instrument across procedures — while each blade cartridge ships sterile and is discarded after use.
Designed for surgeons who want the lit-blade visibility of the single-use device with the feel and economics of a permanent instrument.
Industrial design and mechanical concept for a high-end strength-training machine intended for premium gym installations. Render-driven design exploration covering frame geometry, weight stack, cable routing, and finishes.
A representative example of pre-prototype concept work — the stage where a product idea becomes a believable visual brief for stakeholders and investors.
Internet-connected pantry container that tracks fill level and re-orders supplies automatically. Mechanical and product-design partnership with Zepto Industries on the consumer-hardware side of an IoT system.
Anchors our smart-hardware capability — the kind of project where mechanical, electrical, and firmware all need to land in the same enclosure at the same time.
Outsourced mechanical-design partner on this Kickstarter-funded delta-style consumer 3D printer — frame, motion system, and printed-part documentation.
An early example of the model still used today: serve as the hardware engineering department for a small team that doesn't need a full-time engineer on staff.
Precision mechanical design and aerospace-grade fabrication drawings for shortwave-infrared (SWIR) imaging systems — detector housings, electro-optical assemblies, and lens-system mechanicals across the Mira, Mojave, and Vega platforms.
Tight tolerances, controlled documentation, and integration design across multiple product variants.
Precision mechanical design and aerospace-grade fabrication drawings for thermal-imaging systems across the MWIR, SWIR, and LWIR product lines — Contour, Panthera, Blackbird, Bird, Pelican. Detector housings, electro-optical assemblies, lens-system mechanicals.
Interface control documents, controlled-revision drawing packages, and integration design for the mechanical backbone of high-performance IR cameras.
Reverse-engineered replicas of mechanical antiques from a private collection — measured, modeled, and re-fabricated to original specification using a mix of contemporary CAD and traditional craft.
The most narratively rich engagement in the archive. The kind of work where engineering and craft converge.
Comprehensive mechanical engineering for a commercial recirculating aquaculture facility — tanks, water treatment, biofilters, plumbing, fish-grading, structural retrofits.
Twenty-plus subsystems running from concept and CAD through fabrication drawings and on-site installation support.
Production line drawings for a US manufacturer of lightning-protection hardware — air terminals, base assemblies, mounting brackets, and connection components.
Manufacturing-ready CAD documentation across a recurring product portfolio. Tight drawing standards and revision discipline on every release.
Detailed specification drawings of an existing bollard product portfolio — bolt-down, collapsible, and decorative variants for site protection at corporate, retail, and public-safety installations.
Reverse-modeling production hardware into accurate, presentation-ready CAD so sales teams have shareable specs and customer-service teams have the technical reference they need.
Reverse-engineering legacy machined and cast components for a US manufacturer of tube-bending and flaring machines. Each part is measured from existing hardware, modeled in CAD, and re-issued as fabrication drawings.
The work supports continued domestic manufacturing of equipment whose original drawings have been lost or have drifted from current production.
